Biodegradable mono and multilayer materials with antimicrobial capacity based on circular bioeconomy of application interest in food packaging

Résumé

Active packaging is one of the most relevant emerging technologies in the food industry. It aims to interact with the packaging headspace to control the enzymatic, chemical, physical, and microbiological reactions that deteriorate food through scavenging or releasing means. The current PhD thesis originally deals with the development and characterization of mono and multilayer active and biodegradable food packaging structures based on electrospun polyhydroxyalkanoates (PHA) materials derived from circular bioeconomy strategies. In order to provide the packaging materials with active properties, essential oils, natural extracts, metallic nanoparticles or combinations thereof were incorporated into PHA by solution electrospinning. The resultant electrospun PHA mats were annealed to obtain continuous monolayers that were, thereafter, combined with cast-extruded, blown or solvent-casted biodegradable polymer films and/or barrier coatings of bacterial cellulose nanocrystals (CNCs) to develop novel multilayer systems with antimicrobial and barrier properties. These PHA-based multilayers systems presented good thermal and mechanical performance as well as high barrier properties to vapors and gases. The active films also showed improved antioxidant properties and high antimicrobial activity against food-borne bacteria in both open and, more importantly, closed systems, which can mimic real case use packaging conditions. Therefore, the here-developed materials and prototypes can be very promising as packaging materials, to constitute trays, flow packs and lids, being completely renewable and also biodegradable, with the final potential capacity to increase both quality and safety of food products in the new Circular Bioeconomy context.